Capsule Filling (Blister Packing) Line Isolators

Capsule Filling (Blister Packing) Line Isolators

Schematic has designed, manufactured, installed and commissioned many Capsule Filling (Tablet blister packaging) isolators for clients in the Pharmaceutical industry.

These high integrity barrier isolators are an integral part of the tablet blister packaging machine and allow the operator to rectify any tablet process line packaging anomalies in a safe, hygienic and fully contained environment.

Schematic's Tablet Blister Packaging Barrier Isolators are available in a wide range of design permutations including cGAMP with integrated workstation equipment.

Design Features

  • Rugged 316 Stainless Steel build with fully welded, large radius and polished corners
  • Push-push type safe changeable HEPA filters on inlet and outlet vents
  • cGAMP - PLC/HMI controlled - Digital pressure controller or Electrical controller to maintain a constant pressure
  • Integrated Clean In Place / washable to reach every corner of chamber
  • Integrated Weighing Scale
  • Laminar airflow
  • Oxygen monitoring / Nitrogen inertization
  • Complete Documentation – FDS, DQ, FAT, IQ, OQ, OMM, Leak test, Lux, Noise, Air change, Filter integrity, Glove test and OEL
  • Integration with RTP for safe and rapid transfer
  • Split Butterfly valve for safe transfer of material
  • Multiple or Single Chambers
  • Isolator raise/lower systems for operator comfort

Technical Specification

  • ISO 14644-1: class ISO 5 (Class 100, Grade A)
  • Containment breach alarm
  • Low pressure and high pressure alarm
  • Filter choked alarm
  • Interlocked door system
  • HEPA Filters
  • Supplied to OEL Categories OEL 1-5 (see Table)
  • Light Vacuum (100 Pa) system
  • Transfer System designs to suit application (optional)
  • Manual drum tippers (Automatic optional)

OEL Hazards

Industry standard OEL hazard categories and descriptions are shown below. Schematic can supply Barrier Isolators to all OEL categories shown.

OEL 1 - Harmful and / or low pharmacological activity

OEL 2 - Harmful and / or moderate pharmacological activity

OEL 3 - Moderately toxic and / or high pharmacological activity

OEL 4 - Toxic and / or very high pharmacological activity

OEL 5 - Extremely toxic and / or extremely high pharmacological activity

Operational Benefit

  • Stable and accurate results
  • Clear visibility during operation and cleaning
  • Operator safety - fully interlocked air-locks, doors and visors
  • Uncontaminated process media
  • cGAMP - Alarms and safety measures in case of breach

Applications

Supply Options

  • All Capsule and Tablet Filling / Packaging machines
Schematic Capsule filling barrier isolators 1
Schematic Capsule filling barrier isolators 2
Schematic Capsule filling barrier isolators 3

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